Robot operator training

Professional training for KUKA industrial robot operators – invest in
the expertise of your team!

We organize top-quality training courses onoperating KUKA industrial robots, which are ideal for professionals seeking practical knowledge and experience. The training takes place at the modern Blumenbecker Slovakia robotics center in Bratislava, equipped with fully functional KUKA robots with various types of KR C controllers, including robots with the VW standard.

• Practical experience: Try working on top-of-the-line equipment in real-world conditions.

• Language flexibility: Training is available in Slovak and English.

• Effective groups: Small groups (3-6 participants) guarantee an individual approach and maximum effectiveness.

We offer our customers a wide range of training courses for beginners and advanced robot operators with many types of industrial robots in the latest and older generations of control systems. Let us design a training program tailored to your equipment and type of application. Our training experts draw on many years of practical experience in the field of industrial robotics. Discover how to effectively and safely exploit the full potential of your industrial robots.

Programming industrial robots

KR C2 / VKR C2 Beginner

Course description:Basic operation of robots from the internationally recognized brand KUKA AG. The course focuses on the KUKA KR C2 / VKR C2 generation of robots.

Basic robot training program:

Basics of robot safety and information about the robot safety concept
Familiarization with the KUKA robot control programming environment
Manual robot movement, familiarization with robot coordinate system types
Basic programming in the KRC2/VKRC2 environment – working with the program navigator
Creating basic programs with logic and conditions
Correcting individual points, editing programs
Tool alignment
Base alignment Entering tool load data
Adjusting the robot with KRC2 control (Setting the robot to position 0)

The training is completed with a theoretical test and a practical exam. Course participants will receive certificates for qualified user work with KUKA robots with KRC2/VKRC2 control.

• Course duration: 4 days
• Maximum number of participants: 6

KR C4 / VKR C4 Beginner

Course description:Basic operation of robots from the internationally recognized brand KUKA AG. The course focuses on the KUKA KR C4 / VKR C4 generation of robots.

Basic robot training program:

Basics of robot safety and information about the robot safety concept
Familiarization with the KUKA robot control programming environment
Manual robot movement, familiarization with robot coordinate system types
Basic programming in the KRC4/VKRC4 environment – working with the program navigator
Creating basic programs with logic and conditions
Correcting individual points, editing programs
Tool alignment
Base alignment
Entering tool load data
Robot adjustment with KRC4 control (Setting the robot to position 0)

The training is completed with a theoretical test and a practical exam. Course participants will receive certificates for qualified user work with KUKA robots with KRC4/VKRC4 control.

• Course duration: 4 days
• Maximum number of participants: 6

KR C2 / VKR C2 Expert

Course description:Advanced programming and operation of robots from the internationally recognized brand KUKA AG. The course focuses on the KUKA KR C2 / VKR C2 generation of robots at an expert level. 

Advanced robot training program:

Robot programming in KRL (KUKA Robot Language)
Creating advanced programs with logic and conditions – working with the program
navigator
Declaration, initialization, and use of various user variable types (structures, ENUM)
Creating and changing programmed movements in KRL, using global and local
programs
Linking robot programs with parameter transfer
Working with digital inputs and outputs
Robot blocking
Principles of programming user messages
Programming control tasks using the Submit interpreter
Configuration of external automatic operation
Configuration of individual communications (Device Net, Profibus)
Program management – data backup and recovery
Configuration of tools and basics used Adjusting the robot to the KRC2 type (Setting the robot to position 0)

The training course concludes with a theoretical test and a practical exam. Course participants will receive certificates for qualified user work with KUKA robots with KRC2/VKRC2 control.

• Course duration: 4 days
• Maximum number of participants: 6

Note: Successful completion of the KR C2 / VKR C2 Beginner training course is a prerequisite for this training.

KR C4 / VKR C4 Expert

Course description:Advanced programming and operation of robots from the internationally recognized brand KUKA AG. The course focuses on the KUKA KR C4 / VKR C4 generation of robots at an expert level.

Advanced robot training program:

Robot programming in KRL (KUKA Robot Language)
Programming in the KUKA.WorkVisual environment
Declaration, initialization, and use of various user variable types (structures, ENUM)
Creating and modifying programmed movements in KRL, using global and local programs
Linking robot programs with parameter transfer
Working with digital inputs and outputs
Robot blocking
Principles of user message programming
Programming control tasks using the Submit interpreter
Configuring external automatic operation
Working with VW standard documentation (only for VKRC4 training)

The training course concludes with a theoretical test and a practical exam. Course participants will receive certificates for qualified user work with KUKA robots controlled by KRC4/VKRC4.

• Course duration: 4 days
• Maximum number of participants: 6

Note: Successful completion of the KR C4 / VKR C4 Beginner training course is a prerequisite for this training.
 

FANUC

Course description: The aim of the training is to familiarize course participants with the basic operation, control, and simple programming of the FANUC robotic system.

Robot training program:

Description of safety regulations and rules for operating robotic systems
Detailed description of the iPendant control panel and system environment
Explanation of manual robot movement in coordinate systems + operating modes
Introduction to robot calibration options (Mastering)
Tool alignment, program creation, selection, and launch
Detailed description of creating and editing motion commands in programs
Creating basic programs with logic and conditions
Creating a software backup and restoring data
Basic work with diagnostic alarms
 

• Course length: 4 days
• Maximum number of participants: 4
 

Maintenance of industrial robots

Service Electric KR C2 / VKR C2

Course description: The course will familiarize participants with the detailed functioning of individual electrical components of a robotic system, as well as their interconnection into a functional whole. They will also gain experience in diagnosing faults and eliminating them, for example by replacing components.

Training program:

Description of safety regulations and rules for operating robotic systems
Detailed description with demonstrations of individual parts of KR C2 / (V)KR C2 / KRC 2 sr control cabinets
Assembly and disassembly of PC cabinet parts, KC2 ser.2000, KC2 ed05, KRC2 sr
Assembly and disassembly of KSD power module parts in robotic control
Assembly and disassembly of KPS 600/20 and KPS 27 power supply parts 
File archiving and restoration, backup configuration
Reset of the safety circuit (Sicherheitkreis) – ESC CI  in KRC 2
Replacement of robot machine data, known as Machine Data (MADA) 
Installation of the KSS / VSS system in robotic control
Fault diagnosis and fault simulation

• Course duration: 3 days
• Maximum number of participants: 6

Service Electric KR C4 / VKR C4

Course description: The course will familiarize participants with the detailed functioning of individual electrical components of a robotic system, as well as their interconnection into a functional whole. They will also gain experience in diagnosing faults and eliminating them, for example by replacing components.

Training program:

Description of safety regulations and rules for operating robotic systems
Detailed description of the functions of individual electrical components of the robotic system
Assembly and disassembly of control cabinet components
Assembly and disassembly of PC cabinet parts
Description and functions of user and system buses of the robotic system
Information about control diagnostics options via the control panel and service computer
Installation of the KSS / VSS system in robotic control
I/O configuration using KUKA WorkVisual, setting FSoE module addresses, and working with TRACE
Fault diagnostics and fault simulation
 

• Course duration: 4 days
• Maximum number of participants: 6

Service Mechanic

Course description: Acquire practical skills in working with a wide range of industrial robots with new generations of controllers (KR C4 and KR C5) as well as older KR C1 and KR C2 controllers. The aim of the training is to gain the experience necessary to operate robots, diagnose mechanical faults, replace components, and learn how to perform preventive maintenance work. 

We offer training for the following product lines:

  • AGILUS, AGILUS-2
  • QUANTEC, QUANTEC-2
  • Series 2000
  • KR 15-2, KR 16-2, KR 30-3, KR 60-3

Training program:

Description of safety regulations and rules for operating robotic systems
Detailed description of the mechanical parts of the robot
Assembly and disassembly of the central hand and servomotors
Assembly and disassembly of individual robot gearboxes
Assembly and disassembly of the balancing device
Assembly and disassembly of the robot's internal electrical package
Draining and filling oil into individual gearboxes
Assembly and disassembly of drive belts
Robot load tests (KUKA Load)
 

• Course duration: 3 days
• Maximum number of participants: 6

Digital skills

Software packages

Course description: Course focused on the configuration and operation of additional software packages designed to control technologies for KR C2 / KR C4 / KR C5 systems. 

Do you need to deepen your knowledge of software packages and communication for KUKA robots?
Whether you work with the most commonly used KUKA.Gripper&SpotTech package (for handling and spot welding applications), deal with safety configuration via KUKA.SafeOperation, or need to set up communication via PROFINET, EtherNet/IP, EtherCAT, and others,
we will prepare training tailored precisely to your needs.

Our trainers will help you gain practical skills directly for your applications and work environment.

• Course length: by agreement
• Maximum number of participants: 6

KUKA WorkVisual

Course description: By completing this course, participants will gain a comprehensive overview of the configuration, programming, and application options of the KUKA WorkVisual software. The course focuses on practical application, which is why participants can try out all of the topics covered directly on real KR C4 and KR C5 robotic systems.

Training program:

Installing WorkVisual software on the user's laptop and initial setup
Connecting to robot control via KLI/KSI buses, identifying the active project, downloading it to the laptop/opening it from backup
Creating/editing HW configuration, configuring communication, and uploading the project
Mapping I/O signals for devices within the communication bus
Adding files to the active project, importing/exporting a partial project
Modifying programs, debugging, and diagnostics of control using WorkVisual software
 

• Course length: 3-4 days
• Maximum number of participants: 6

KUKASim V4.X simulation environment

Course description: Simulation environments have enabled companies to make significant progress in the efficiency and speed of applying automated devices. Completing this course will familiarize participants with the possibilities of working with the KUKASim V4.x simulation environment. Participants will be able to try out practical tasks focused on real-life situations.

Training program: 

Basics of robot safety and information about the robot safety concept
Description of the KUKA.Sim graphical environment
Modification of imported CAD models and modeling of custom components
Creation of gripper kinematics with robot signal interconnection
Programming of the Pick-n-Place handling application using various technologies (linear drive, external TCP) and KRL programming language commands Measurement of application cycle time
Checking for possible collisions during application execution, editing programs as needed
 

• Course length: 4 days
• Maximum number of participants: 6

Contact us: